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Steel Casting Processes Steel casting is a sect of casting that has high specificity on steel. Failure of cast irons to provide sufficient strength or shock resistance calls for steel casting. exclusive examples of steel casting items are; gears, vessels for valves and pumps, machinery used in mining, casings of engines, and hydroelectric turbine wheels. The general categories of steel casting include carbon steel and alloy steel. The ways of casting steel: The Szekely method involves using metal molds, where the molds are coated with chalk and paraffin. The Shaw process makes use of metal molds. Slavianoff’s electric casting method entails melting steel by joining it to one end of an electric circuit, with the plate on which to be cast being attached to the other. The sand core manufacturing method is where there is a casting of a sand core in the solid block of more or less pure metal, and the process is done as always. There was an unsupported claim that the sand does not destroy the material. when Norton’s fluid rolling is used as a way of steel casting, fluid steel is put through circulating rolls that are adjusted with care to reduce the chances of blowholes and minimize the volume scale. In Bessemer’s steel manufacturing, molten steel have to be poured into the space between steel roles cooled with water.
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The roles velocity is monitored according to the thickness of the sheet. In Whiteley’s method for the making of plates, semi-solid heated steel which is poured into a circulating cylinder to give a shell is applied. Pielsticker and Mueller’s method is for production of bars, rods, and such like substances from fluid steel. It is done by first directing fluid steel through dies and putting them below a hammer or a rolling.
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Often, to bring together cast-iron casting, bumming is done through heating. To fill the broken part requires placing it in a mold of the perfect shape and pouring in heated semi-solid metal. The solid metal requires sufficient heating using the following methods: use of a flame to heat the solid metal; casting on method, and burning on, involving running the molten metal within and without till all solids are properly heated, then the outlet hole closed and the mold left to fill up. Wm. Chalk’s method involves heating the shaft to very high temperatures, placed in a preferable mold and the molten metal dropped on it. The process is applied to join a boss of cast iron onto a sleeve. The purpose of Falk’s process is to unite the edges of rails; where an extremely hot metal is poured into iron mold put at the ends. Long lasting mold casting last for a longer duration before wearing out and is used in forming iron, magnesium, aluminum and copper based allows.

Donna Mitchell